This is the new technology for converting wind energy into electrical / mechanical energy emerged as a result of researches of the Vortex-type air flow concentrator (International application for invention PCT/IB2017/054185 from July 12, 2017 priority date June 20, 2017, under patent RU 2655422 C1 registered and published on May 28, 2018). Similar studies of air flows inside a concentrator have not been conducted before.
Anyone can freely download the wind directing element template (of single curvature) of the vortex concentrator from the project page on Facebook or LinkedIn and build (non-commercial use only) a small charging station for their gadgets or a deflector to be installed over a vent or chimney on the roof.
The coefficient of wind energy use determined during these studies, at certain ratios of the height of the vortex concentrator to the diameter of its working zone (these ratios are in the range of 1.4-1.5), achieved up to 50%. At the same time the wind directing elements of the tested models of the vortex concentrator and turbine blades made of cellular polystyrene did not have an aerodynamic profile, and the geometry of the turbine blades was not quite ideal.
The research results formed the basis of the new technology and of the new design of a megawatt-class industrial wind power plant (see the Fig. 1, press the button below):
1. Vortex-type air flow concentrator covered by a domed roof and equipped with lightning conductors, consists of identical wind directing elements (in the given version there are six of them) made of metal structures covered by sheets of glass-reinforced plastic and having an aerodynamic profile (for example, materials of blades of the modern wind turbines that have served their term can be used, that will solve a problem of their recycling);
2. Supporting structures, including the concrete or pile foundation and supports made of prestressed concrete, serve as the basis for the vortex concentrator and steel beams, which fix the shaft of the turbine rotor in the bearing units from longitudinal and lateral shifts. The height of the supports for the wind power plants of more than 100 kW of installed capacity should be at least 20 m (~20-30% of the total height) to ensure the removal of slower flows behind the wind turbine to prevent the occurrence of back pressure;
3. The turbine consisting of rods with blades at the ends and a hub with a control system (disk in the center), which is responsible for turning the rods to change the pitch angle, and for moving the rods -in and -out the hub (International application for invention PCT/IB2019/057055 from August 21, 2019 priority date July 21, 2019);
4. Generator room (the dome-shaped building in the base) including the building itself, the generator with the CVT (variator), electric equipment and controller with the operator's control panel.
For a private use, instance for power supply of a country house, farm or electric vehicle charging stations, the wind power plant could be significantly simplified. The vortex air flow concentrator could act as a supporting structure. In the wind power plants of up to 15-20 meters height, the air flow vortex concentrator can be turned over so that the working zone and the turbine are on the top, and its wind directing elements serve as supports for the turbine. The vortex concentrator for itself could find its application also in other areas, for example, in a buildings ventilation system.
The introduction of this technology will allow wind power to grow from a subsidized industry into a profitable component of the world's electricity production. It will be possible to use previously not promising regions in terms of wind energy.
The main problems of modern wind turbines (those with horizontal axis types) that inhibit the development of wind power engineering and which are solved by a new type of wind power plant:
Inefficiency of modern wind power plants in gusty wind and / or with a rapid change in wind direction.
Narrow operating range of wind speeds, high start-up speed and rated wind speed.
Complexity of maintenance (repair and replacement of worn parts of the wind power plant) due to the location of the main power components, yaw system, control systems etc. on a mast.
Design constraints of the installed capacity due to the location of the majority mass of the equipment (generator, multiplicator, yaw system, electrical equipment and turbine) on a mast.
Low profitability in the absence of government benefits and subsidies due to low Efficiency rated output (Capacity factor) and short lifetime (15-25 years) that also creates the problem of recycling.
Large exclusion zone around wind farms not only because of the noise but also because of scattering of the turbine fragments in case of destruction or of ice while icing over considerable distances.
High efficiency of the proposed wind power plant is provided by the airflow vortex concentrator (which does not require any yaw system) as well as by the turbine blades’ control system that is located in a hub in the center of the working zone (the disk in the base of the vortex concentrator) from where rods with blades at their ends move out radially. The vortex concentrator provides a spiral movement of the captured airflow to the turbine blades through the outer edge of the working zone. The width of the airflow is mere 20-25% of the working zone’s radius that is there is no any air movement in the center of the vortex concentrator like in the center of a hurricane. Therefore it is sufficient for the blades to have a length of no more than 20-25% of the radius of the working zone in order to use the energy of the air flows in full. Thus, the blade control system can completely or partially remove the blades from the influence of air flows.
The concentration of the airflow and the moment of force applied to the blades of the turbine provide a low start-up speed of the unit (up to 1 m/s).
The control system provides the turning of the blades to change pitch angle as well as the retracting of the rods for transformation the low-speed multi blade turbine in three-bladed turbine with high rotation speed or completely retracts all the rods to prevent breakage in a storm wind. All this extends the operating range of wind speed, and also reduces the wind load when wind speed increases up to 15-20 m/s or higher.
Due to the mass of the hub with the control system it is a flywheel with auto balancing system, smoothing the gusty wind and preventing low-frequency vibrations. This system ensures the smooth operation of the generator and reduces the wear of mechanical systems. The expected Efficiency rated output (Capacity factor) is 60-80% vs. 30-40% in the modern wind turbines, depending on wind power potential of the region.
Generator, CVT, electrical equipment and controller with operator’s control panel are at the bottom of the wind power plant, in a domed building, providing the easy access to the systems of the power plant and the absence of restrictions on the mass/capacity of the equipment.
The bearing structures of prestressed concrete provide the lifetime of the new wind power plant from 50 to 100 years and more.
The turbine’s location in the working zone of the vortex concentrator, surrounded on all sides by bearing elements of the structure, eliminates uncontrolled scattering of fragments of the blades in case of destruction, and of ice while icing. In addition, the external elements that surround the working zone shield from the noise produced by the turbine.
This design allows to scale the wind power plant. The Bearing structures can be initially built with the expectation of a larger height and power, with a larger diameter of the working zone. At the same time, a concentrator with a working zone made as an insert and a generator are initially installed designed for the less power, thereby reducing the initial investment of the wind farm. The design of the turbine with retractable rods with blades allows to adapt it to different diameters of the working zone. To increase the power of the wind power plant, it is enough to change only the concentrator with the working zone to larger ones and buy an additional generator, which is installed together with the first one.
Almost 2 years ago, EU plans for wind power investments were announced. The EU's planned investment in wind energy will reach €239 billion (cumulative) by 2030.
And in May of 2019, the elections to the European Parliament showed the attitude of the electorate to the programs for clean energy and carbon free industry in Europe. «In the next 5 years EU funding must be targeted at projects that deliver on our commitments under the Paris Climate Agreement: that’s more funding for research and innovation in zero-carbon energy, starting with wind; and for electricity grids which we need to expand as we deliver the energy transition.»
The increase in wind power in the world for 2018 amounted to 50.1 GW. It is necessary to add power that are introduced annually instead of worn ones. This is the total potential annual market volume.
The royalty range for Renewable Energy Patents (Page 14) is 2-5%. The cost of construction per kW of installed capacity multiplied by the royalty rate in% and divided by 100% is taken as the cost of a unit of production. For modern industrial wind turbines the cost of construction per kW is over € 900 / kW (Page 33).
It is innovative technical solutions in the field of clean energy that will primarily get access to these EU funds. Consequently, wind turbine manufacturers will hunt for any developments in this area, since, if there is a new technology, the replacement of wind turbines that have expired or construction of new ones, using the old technology will become inexpedient. The company, the first to establish mass production by these technologies, will receive an absolute advantage in the market.
1. To make a technological breakthrough in wind power by offering a new, more profitable and safer, more reliable wind power plant, which can be operated in regions that are called “poor” and “marginal” in modern wind power, as well as in regions with severe climatic conditions and to develop technological processes to establish serial production of new wind power plants.
2. To seek and develop new areas of this technology, for example, in building ventilation systems, as well as to develop areas related to wind power, for example, systems of accumulation of excess wind energy through the production and accumulation of various energy carriers (hydrogen, methane, etc.)
3. Obtaining incomes from license agreements in the form of lump-sum payments and royalties, as well as from services rendered to licensees on the introduction of the new technology in wind power. Business strategy is direct sales of the technology to wind power equipment manufacturers through licensing, sales of special software for diagnostic and control systems and design services.
1. Studies and patent protection in national patent offices. 4 months 10/2019 – 01/2020.
1.1. Studies at an independent research center in a wind tunnel (Stage 1) with four vortex-type air flow concentrator options for determining the workload experienced by various elements of the model, for 3D visualization of the flow, as well as for Coefficient of wind energy use calculating in wide speed ranges and wind directions. 4 months 10/2019 – 01/2020, €53,300 (including the cost of creating a model with four vortex-type air flow concentrator options).
1.2. Obtaining patents in national patent offices (payment of fees). 3months 12/2019 – 02/2020, including Apostille and patent attorney, minimum €39,900 (EPO 38 countries €20,000; USA €7,000; China €5,000; India €1,600; Japan €6,300).
2. Design and construction of a wind power plant. 20 months 02/2020 – 09/2021.
2.1. Design of a wind power plant with a height of up to 50m, diameter of the working zone up to 22m, power up to 200 kW, development of a control system (technical solutions already exist), software and design documentation.
2.1.1. Administrative and general expenses – €900,000 (€45,000 x 20 months).
2.1.2. Additional research in the wind tunnel (Stage 2) 3-4 months. – up to €180,000.
2.1.3. Special software, such as: NX 11.0.2 / 12.0.2 (Siemens) + ANSYS Fluent 2019 – up to €10,000.
2.2. The construction of a wind power plant for studying loads on various elements of the wind power plant and its wear during operation, improving control systems and software to control the turbine, CVT, generator and auto-balancing system – up to €900,000. In the serial version, the cost should be about €250,000-€300,000 for a 200 kW wind power plant of a new type, i.e. no more than €1,500/kW.
According to WindEurope’s plans mentioned above (Low Scenario), 256.4 GW of cumulative wind energy capacity would be installed in the EU by 2030, more than 6.0 GW per year (189 GW has been already installed by the beginning of 2019). The calculations below are based on the assumption that in the period from 2020 to 2021 the share of installed capacity using the new technology will be 1%.
Main sources of incomes (period 2020 - 2021)
1. Lump-sum payments (only for the first year of the license agreement) from manufacturers of wind power equipment under options including the transfer of non-exclusive and exclusive rights for 5 years under preliminary license agreements, for commercial use. Cost for the 1st year: 1%-3% of the agreed total installed capacity kW x €900/kW. Expected incomes €1,080,000.
2. Receipt of royalties from manufacturers of wind power equipment under license agreements including the transfer of non-exclusive and exclusive rights for 5 years, for commercial use. Cost per year (except for the 1st year under the agreements specified in item 1): 3%-5% of the agreed total Installed capacity kW x €900/kW. Expected revenues per year €2,160,000.
3. Additionally, in order to expedite the implementation of this project, from 09/01/2019 to 12/23/2019 preferential Options (preliminary licensing agreements for transferring non-exclusive rights) can be implemented using the blockchain technology on the Ethereum platform. The preferential Option will not be tied to the territory of validity of the License Agreement concluded subsequently. Preferential Options during the acceptance period can be sold, transferred, donated etc. without restrictions.
Possible conditions for investors:
- Target grant;
- License agreements for 5 years in the territory of the Russian Federation with a reduced royalty rate;
- Options for concluding licensing agreements with a reduced royalty rate for 5 years without reference to the territory of a certain state and with the possibility of resale before the expiration of the acceptance period;
- Participation in a newly created joint-stock company (as c-corp) in the jurisdiction of Singapore (good legislative and tax base for attracting foreign capital, low registration and annual maintenance costs) under SAFE Note conditions with Valuation Cap € 10,000,000 and Conversion Discount 10% (Share 10-18 %). This is a greatly underestimated value. The royalty exemption method only for the European market gives a value of 100 times more under the conditions: 50% of the market share of input capacities by 2030 (100% of the market share by 2040).
On the timeline below, it is convenient to monitor what has been done and what is yet to be done. In addition, the stages of solving certain tasks are disclosed in more detail. In particular, the essence of the invention is explained, the Formula of the Invention is given in the latest edition (modified under article 34 of the PCT procedure before the IPEA), various documents, the research program and links to information resources are placed.